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Energy management

We are happy to offer our solution, which, when implemented, will guide you on how to efficiently use the energy resources of your company.

WHY POWER INDUSTRY AND ENERGY RESOURCES?

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Energy costs

A MAJOR PRODUCTION COMPANY

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Cost

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Total saving from a 0.1% reduction in energy consumption

MES.Energetika is a unique solution the core of which was developed to cover the needs of major production companies and in compliance with information security requirements.

The solution that was implemented on the basis of MES.Energetika demonstrated its efficiency at such major production companies as:

WHAT IS ENERGY MANAGEMENT?

The energy management system (EnMS) ensures a rational use of energy resources (fuel and power) and relies on standard measurements, examinations, analysis of energy utilization and energy saving measures.

WHICH PROBLEMS RELATED TO ENERGY CONSERVATION ARE TACKLED BY EnMS?

Problems

  • Lack of information on energy efficiency
  • Lack of a single approach to attributing energy costs
  • Lack of a transparent structure of specific energy requirements
  • The cost of energy produced in-house is not always determined
  • Closing of energy balance sheets based on calculations
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These problems may lead to:

  • Loss of the opportunity to implement effective measures
  • No possibility to compare different sites of a Company in terms of energy efficiency
  • Incorrect data given in reports
  • Incorrect information (or lack of information) about the actual energy losses
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CONCLUSION

NEED FOR STRENGTHENING SYSTEMATIC WORK – BUILDING AN ENERGY MANAGEMENT SYSTEM TO INTEGRATE ALL PRODUCTION SITES

MISSION OF THE SYSTEM

The System is designed to generate, monitor and oversee energy saving programmes adopted by production companies.

The energy management system aims to

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Cut energy costs

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Reduce environmental impact

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Optimize production operations

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Help your company rank higher and win a better reputation

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Make your products more competitive

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Enhance the corporate culture through personnel’s involvement in energy saving activities

Why it is of relevance

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A reduced share of energy costs in the product cost

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A yearly increase of business energy rates

MES.Energetika allows to

  • generate energy saving programmes and have them approved
  • monitor and analyse energy saving programmes
  • oversee energy saving activities
  • ensure high transparency of the EnMS implementation
  • establish a regulatory framework for introducing an energy management system
  • improve the performance of building the energy saving culture
  • shift the attitude of operating personnel
  • foster the attitude of care among employees (“If you don’t use a device, turn it off.”)
  • optimize operating modes, stop overconsumption or energy losses
  • cut costs

The average annual energy management performance of a major production company

Reduced energy consumption

эл. энергия

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mln. kWt*h per year

тепло

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thousands of Gcal per year

fuel

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mln m3 per year

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Energy saving budget of a COMPANY

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Yield from implementing the Energy Saving Programme

2.2% of the total energy consumption

Energy management processes per ISO 50001

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Develop a SINGLE policy for more efficient use of energy

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Systematic efforts of the Engineering Centre for Energy Conservation aimed at implementing the EnMS

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Availability of an energy conservation portal

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Available financing mechanisms, involvement of energy services companies

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Develop KPIs for specialists of all levels

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Internal conferences and meetings on the subject of energy conservation

Building an energy management system that would be tailored for your specific business

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  • Establish an Engineering Centre for Energy Conservation, manage the energy consumption
  • Identify the priority areas for energy saving, standard measures
  • Introduce formal procedures, company standards, a SINGLE procedure for analysing energy saving activities
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  • Consolidate the best practices.
  • Develop KPIs for specialists and managers of all levels. Regulations on incentives
  • Introduce information systems and an Internet portal
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SET UP CONSTANT CONTROL AND MONITORING OF ENERGY USE

Advantages of the EnMS

Before

  • No systematic approach
  • No documenting of the best practices
  • Low actual energy saving performance
  • Lack of practices exchange
  • Responsibility lies with the chief engineer (electrical supervisor)
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After

  • Single systematic approaches to energy conservation
  • Dissemination of the best practices
  • New energy saving targets (up to 10% reduction in the energy use can be achieved at the first stage)
  • Exchange of practices
  • Involvement of the senior leadership
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Indicators are collected online with no manual inputs

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Ready-made tools for your Energy Manager

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Data are immediately displayed at the Dispatcher Centre of the Electrical Supervisor Office

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Energy use planning module

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A unique reference data module developed by Konsom Group

Direct benefits

  • Better operating performance
  • Continuously rising energy efficiency
  • Controlled energy costs
  • Reduced energy capacity
  • Reduced production costs
  • Competitive advantages gained
  • Reduced environmental impact
  • Compliance with safety laws and standards
  • Opportunity to tap into new markets
  • Conservation of climate and environment.
  • Potential savings estimated
  • Optimised operation and maintenance
  • Encouraging production innovations

Indirect benefits

  • Raised level of energy qualifications
  • Better risk management
  • Active organizational participation
  • Compatibility with other management system standards

Where is EnMS already in use?

EnMS was successfully adopted by the following production companies: MMK, EuroChem, KUMZ.

A case study of MMK:

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12 648

measurement points

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187

acquisition nodes

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36

network nodes

The number of nodes keeps rising every year, more sophisticated metering tools are used, new procedures are introduced, production sites exchange their practices, a base of Energy Conservation knowledge is being built.

CHANGING YOUR ENERGY SAVING APPROACHES WILL TAKE YOUR COMPANY TO A NEW LEVEL OF ENERGY CONSERVATION

WHY YOU CAN TRUST US?

KONSOM GROUP - is a leading designer of control systems in Russia. Since 1995, KONSOM GROUP has been engaged in the development, design, implementation and service of automation systems utilized by various industries. The Company’s mission is to optimize production operations to help our business partners reach their goals. Our target is to ensure transparency, integrity and dynamics of operations in order to enhance the customer’s service. Our main office is located in Magnitogorsk. We also have offices in Moscow, Yekaterinburg, Serpukhov and Lipetsk.

In 25 years, we implemented more than 2,500 projects of different scale. Our long-term partners include technology leaders from Russia, Europe and Asia. “KONSOM GROUP” — Only the best expertise.