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Vibration monitoring system EVEREST

PURPOSE OF THE SYSTEM

Continuous monitoring of equipment used in iron and steel, food, consumer goods and other industries and detection of common defects

Provision of timely updates on the current status of the equipment for maintenance planning

Prevention of emergency shutdowns or downtime

Early detection of malfunctions

Prevention of failures

Prevention of breakdowns

THE SYSTEM HELPS DETECT COMMON DEFECTS TYPICAL OF THE FOLLOWING EQUIPMENT:

"Roller and sliding bearings

Gear boxes

Fans

Anchoring

Couplings

Drive motors

Shaft imbalance and misalignment

ADVANTAGES DELIVERED BY THE SYSTEM

"Vibration data are presented in a clear form.

Vibration data can be accessed from any computer via the Internet.

One can display and analyze vibration trends showing how a defect developed over time.

Availability of the Peak Factor method

The radial clearance of a roller bearing is measured automatically while the equipment is running.

The system can build shaft precession orbits for sliding bearings

The system can be set up to detect all of the above defects plus one can create his/her own defect detection criteria

KPI

A longer overhaul period

Higher plant performance

More information when troubleshooting faults

Less downtime

A lower breakdown risk

BENEFITS

More efficient maintenance planning

Reduced downtime

Prevention of breakdowns

THE SYSTEM WAS SUCCESSFULLY DEPLOYED FOR

Skip hoist drive, Blast Furnace No.8, Blast Furnace Facility at MMK

Planetary reducers, Sintering Machine No.8, Sinter Plant No.2 at MMK

Rolling Stands 1-5 of the Tandem Cold Mill, Rolling Facility No.11 at MMK

Hydraulic excavator, SSGPO (Sokolov-Sarbai Mining Production Association), Rudny, Kazakhstan

Tension leveler drive, Rolling Facility No.11 at MMK

Drive of the Finishing Mill Stands 5-11, Hot Mill 2500, Rolling Facility No.4 at MMK

Exhausters, Crushing & Roasting Plant, MMK’s Ore Mining and Processing Facility

COMPONENTS USED

VSE002

Controllers

VSA001

Sensors

Analog sensors by any manufacturer can be used to monitor analog signals in the System (temperature, pressure, speed, etc.)

WHY YOU CAN TRUST US?

KONSOM GROUP - is a leading designer of control systems in Russia. Since 1995, KONSOM GROUP has been engaged in the development, design, implementation and service of automation systems utilized by various industries. The Company’s mission is to optimize production operations to help our business partners reach their goals. Our target is to ensure transparency, integrity and dynamics of operations in order to enhance the customer’s service. Our main office is located in Magnitogorsk. We also have offices in Moscow, Yekaterinburg, Serpukhov and Lipetsk.

In 25 years, we implemented more than 2,500 projects of different scale. Our long-term partners include technology leaders from Russia, Europe and Asia. “KONSOM GROUP” — Only the best expertise.