Continuous monitoring of equipment used in iron and steel, food, consumer goods and other industries and detection of common defects
Provision of timely updates on the current status of the equipment for maintenance planning
Prevention of emergency shutdowns or downtime
Early detection of malfunctions
Prevention of failures
Prevention of breakdowns
"Roller and sliding bearings
Gear boxes
Fans
Anchoring
Couplings
Drive motors
Shaft imbalance and misalignment
"Vibration data are presented in a clear form.
Vibration data can be accessed from any computer via the Internet.
One can display and analyze vibration trends showing how a defect developed over time.
Availability of the Peak Factor method
The radial clearance of a roller bearing is measured automatically while the equipment is running.
The system can build shaft precession orbits for sliding bearings
The system can be set up to detect all of the above defects plus one can create his/her own defect detection criteria
A longer overhaul period
Higher plant performance
More information when troubleshooting faults
Less downtime
A lower breakdown risk
More efficient maintenance planning
Reduced downtime
Prevention of breakdowns
Skip hoist drive, Blast Furnace No.8, Blast Furnace Facility at MMK
Planetary reducers, Sintering Machine No.8, Sinter Plant No.2 at MMK
Rolling Stands 1-5 of the Tandem Cold Mill, Rolling Facility No.11 at MMK
Hydraulic excavator, SSGPO (Sokolov-Sarbai Mining Production Association), Rudny, Kazakhstan
Tension leveler drive, Rolling Facility No.11 at MMK
Drive of the Finishing Mill Stands 5-11, Hot Mill 2500, Rolling Facility No.4 at MMK
Exhausters, Crushing & Roasting Plant, MMK’s Ore Mining and Processing Facility
VSE002
Controllers
VSA001
Sensors
Analog sensors by any manufacturer can be used to monitor analog signals in the System (temperature, pressure, speed, etc.)
KONSOM GROUP - is a leading designer of control systems in Russia. Since 1995, KONSOM GROUP has been engaged in the development, design, implementation and service of automation systems utilized by various industries. The Company’s mission is to optimize production operations to help our business partners reach their goals. Our target is to ensure transparency, integrity and dynamics of operations in order to enhance the customer’s service. Our main office is located in Magnitogorsk. We also have offices in Moscow, Yekaterinburg, Serpukhov and Lipetsk.
In 25 years, we implemented more than 2,500 projects of different scale. Our long-term partners include technology leaders from Russia, Europe and Asia. “KONSOM GROUP” — Only the best expertise.
24/7
SUPPORT
EXPECT
RESULTS!
EVGENY KHRENOV
The head of industrial cyber physical systems department +7 (982) 300-01-31